Twin-screw machine faults and treatment methods
First, the temperature control system
1, the host a section of the temperature is too high
(1) cooling system failure: 1) check the solenoid valve is normal, under normal circumstances, the solenoid valve core disassembled with the air pump blowing;
2) water pipe or cylinder is Blockage
(2) Failure of the temperature control meter: 1) Whether the high temperature segment OUT2 light is on;
2) The shutoff valve is too small
(3) The solid state relay or the bidirectional thyristor is damaged: 1) Replace the solid state or thyristor
(4) The screw shear is too strong : Appropriate weakening
2. Temperature in a certain area of the host is too low
(1) Failure of the temperature control table: If the temperature is too low, the OUT1 lamp is bright.
(2) The heater power is too small or the heater half is damaged or short-circuited.
(3) The closing valve opens too much. Large, disassemble the solenoid valve core with the air pump blowing
Second, the host system
, automatic shutdown
(1) pump failure: check the motor protection switch is tripped
(2) melt pressure alarm: check the melt pressure alarm value is correct; Head changing network; head temperature is low
(3) Current meter over limit: increase the host speed; reduce the amount of feeding;
(4) reduce governor failure: check the reason, reset after processing
(5) other auxiliary machine with which it is interlocked alarm
three, feed line
1, automatic shutdown: if the governor failure; feeder speed is too low; too material; feedscrews suitable material whether
four, the lubrication system
1, the pump does not work: inspection line; Check motor switch
five, the cooling system
1, Pump does not work: check the line; check the motor switch
2. The cooling water does not pass through: the pump does not work; the amount of water is insufficient; the water pressure is between 0.2-0.4 MPa.
VI. Vacuum system
1. Vacuum pump does not work: Check the circuit; Check the motor switch
2. The vacuum gauge has no indication: 1) The valve is not open; 2) The leak is fast; 3) The vacuum pump water is too small; 4) The vacuum chamber is blocked;
seven hydraulic system
1, no pressure: 1) gate valve is clogged; 2) too little hydraulic fluid; 3) seal is broken; 4) oil damage;
eight, problems occur in operation of the machine
1, the gear box Oil froth: 1) too much oil; 2) gear box is not vented
2. Screw plasticizing effect is not good: 1) screw combination is too weak; 2) screw wear is serious; 3) temperature is not suitable
3, vacuum chamber takes Material: 1) The host speed is too fast; 2) The screw combination is unreasonable; 3) The material is not well plasticized;
4. The frequent breaks: 1) The material is not well plasticized; 2) The material impurities are too much; 3) The vacuum is not enough , Too many pores;
5, the material is too wet: 1) early water; 2) blow dryer and pelletizer position back; 3) reduce the host speed and pelletizer speed;
6, the material is too biased: 1) The temperature of the material is too high; 2) The pressure of the pelletizer is too high;
7. The length of the pellets varies: 1) The die is blocked; 2) The die temperature Uneven;
8, eager to block the pipeline: 1) the material temperature is too high; 2) add a paragraph before the three links; 3) one meter only, the elbow angle should not be too large;
9, the pelletizer can not live article: check whether Pressure
10, particles with burrs: 1) Check whether the cutter is flat on the die; 2) The gap between the fixed knife and the moving knife;
11. The temperature of the water tank is too high: 1) Check whether the external circulating water is water; 2) The water tank Location too low